A Complete Guide For Cigarette Box Dimensions & Sizes (2025)

Regular Cigarette Box Size

The standard cigarette box is 85 x 55 x 23 millimeters, or 3.5 x 2.2 x 0.9 inches. This is the most common size for boxes that hold 20 cigarettes.

King Size Cigarette Box

The king size cigarette box size measures 97 x 58 x 23 millimeters, or 3.8 x 2.3 x 0.9 inches. It is the most popular size for this type of cigarette box and can hold 20 cigarettes.

100’s Box

These cigarette boxes measure 114 x 58 x 23 millimeters or 4.5 x 2.3 x 0.9 inches. They are known for their longer design. These boxes provide extra room for extended cigarettes.

Slim Or Super Slim Box

The ideal packaging dimensions for slim cigarette packaging sizes are 104 x 50 x 20 millimeters or 4.1 x 2.0 x 0.8 inches. This compact size ensures a sleek presentation.

200’s Box

The 200’s box is designed for bulk packaging. These boxes measure 241 x 150 x 69 millimeters or 9.5 x 5.9 x 2.7 inches and hold 200 cigarettes.

Carton Packaging

Carton packaging is also designed for bulk purchases. These boxes measure 220 x 137 x 64 millimeters or 8.6 x 5.4 x 2.5 inches and hold 10 packs of cigarettes.

Mini Cigarettes (Shorts) Packaging

The mini cigarettes are also known as shorts. Their box is also designed to hold 20 cigarettes. These boxes measure 82 x 55 x 23 millimeters or 3.2 x 2.2 x 0.9 inches.

Specialty Cigarettes Packaging

A lot of factors influence specialty cigarette packaging sizes. For example, the design, material choice, brand preference, packaging capacity, and so on.

Factors That Influence Cigarette Box Dimensions

Several factors play a role in influencing cigarette packaging sizes. Some of these factors include:

Cigarette Type and Count

The very first factor is the cigarette type. Brands must consider the cigarette type, its size, and the number of smokes they need to put in the box. For example,

• A Regular-Size Cigarette Pack is normally 83 x 55 x 20 mm and perfectly fits 20 cigarettes.
• On the other hand, the King Size Cigarette Pack is 85 x 58 x 20 mm, and it is ideal for packing 25 cigarettes.

The dimensions directly affect how many cigarettes in a pack can fit without damage.

Measure The Width And Height Carefully

The width and height of the cigarette are equally important, as they help ensure safe packaging. Depending on the type of cigarette, the ideal width and height of a cigarette box range between 83–85 mm and 55–58 mm.

Consider The Thickness & Depth of Cigarettes

Measuring the right depth is essential to ensure the cigarettes do not get crushed. The ideal depth or thickness for the standard pack is 20 mm, whereas 23–25 mm works best for king-size packs.

Material Considerations

If you want to become customers’ top choice, give them the best experience. Always use premium quality packaging materials, such as cardboard, to ensure durability and personalized customer experience.

Regulatory Requirements

Make sure that your packaging dimensions meet all the local or regional regulations and requirements. For instance, you must include mandatory health warnings on your packaging. Failure to comply can lead to penalties or bans.

Dimension Considerations For Custom Cigarette Boxes

It is necessary to consider internal and external dimensions when you’re looking for ideal packaging boxes for cigarettes. Both these measurement need to be accurate for protection of cigarettes during transit. If you want more details, read our guide on how to measure a box. For now, let’s look at the internal and external dimensions of cigarette packaging sizes.

Exterior Dimensions

Custom cigarette packaging dimensions often range between 85 mm x 55 mm x 22 mm. These dimensions ensure that your packaging is compatible with display shelves and has easy portability.

Interior Dimensions

Interior dimensions for global cigarette box measurements typically range between 83 mm x 53 mm x 20 mm. These numbers are important to ensure a snug fit and protect cigarettes from damage during transportation.

How to Measure and Choose the Perfect Cigarette Box Dimensions? A Step-by-Step Guide

In order to accurately measure the cigarette box dimensions, you will need some measuring tools like a ruler or tape. Once you have these tools, you can begin taking the requirement measurements.

Just follow these simple steps.

Identify Your Product’s Dimensions

Measure the length, width, and depth of the items you wish to package. Ensure these measurements are accurate to the millimeter.

• Measure the Length: Place the measuring tool along the longest side of the box. This represents the length. Note down the number and take it as a reference. 
• Measure the Width: Measure the shorter side of the box. This will represent the width. Write this down as well.
• Measure the Height/Depth: Now, measure from the base of the box to the top of the edge. It will count as height/depth. Note down this number as well.

Consider Allowances

If you want to make a memorable first impression, add extra space for padding, inserts, or other footwear protective materials.

Choose Materials

Determine the type of material and its thickness, as this impacts the box’s final dimensions.

Compliance Check

Ensure the box dimensions meet regulatory requirements for labeling, warnings, and size restrictions.

Cigarette Box Design Styles

There are five popular types of cigarette packs in the market nowadays. And they vary based on cigarette size, opening style, and packaging materials. Let’s take a closer look.

Hard Packs

Hard packs are sturdy and durable boxes commonly sized at 3.5 x 2.2 x 0.9 inches (88 x 55 x 23 mm). They protect the cigarettes effectively while maintaining a sleek and modern look.

Soft Packs

Soft packs are lightweight and flexible, usually measuring 3.4 x 2.1 x 0.8 inches (87 x 54 x 20 mm). Although less protective, they are convenient and easily portable.

Flip Top Pack

The hinged lid design of flip-top packs is both practical and appealing. The standard flip-top cigarette box dimensions are 3.5 x 2.2 x 0.9 inches (88 x 55 x 23 mm). Flip-top design is one of the most popular packaging choices for most cigarette brands.

Sliding Cigarette Box Pack

Sliding packs offer a contemporary and innovative design with dimensions often around 4.1 x 2.0 x 0.8 inches (104 x 50 x 20 mm). They provide a unique unboxing experience and enhance brand differentiation.

Custom or Decorative Cigarette Box Pack

Custom packs can vary widely in size, tailored to the specific branding needs or product requirements. Typical dimensions align with 85 x 55 x 22 mm (3.35 x 2.17 x 0.87 inches) to fit retail shelving and consumer convenience.

Current Trends In Cigarette Packaging

Packaging trends continue to evolve and improve all over the world, and the tobacco industry is no different. It is best to stay ahead of the latest packaging trends if you want to become customers’ top choice. Here are two major trends to consider:

Sustainable Packaging

Sustainable packaging is one of the hottest trends in the industry these days. Brands use eco-friendly materials and make packaging with 100% recyclable Kraft and Cardboard. The demand for sustainable packaging is constantly rising. So, if you want to appeal to a broader market, try crafting cigarette packaging with eco-friendly materials.

Smart Packaging

Smart packaging is another popular trend that is consistently gaining momentum. Companies incorporate modern tech, such as QR codes and RFID tags, in their packaging to make it more interesting and engaging for customers. It is a perfect way to improve customer experience and create a lasting connection with them.

Want to customize your cigarette packaging? Explore our Custom Cigarette Boxes category for premium and innovative packaging solutions. Work with professional packaging companies like We Customize Boxes, and you will never fail to impress your customers. If you don’t know where to begin, read our post on how to choose the best custom packaging company.